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PE Sheet Production Line

The release date:[2014/12/31 10:39:01]    The click rate:[4227]   Source:TAIAN YONGXING ULTRASONIC WELDING EQUIPMENT FACTORY

 

 

 

 

 

 

 

 

 

SJ-1200 type PEPP  sheet production line

Component:

Its has extruder,screen changer,mould,Three-roll calender,cooling system,Automatic fixed-length slice machine,product conveyor

Summarize

1. Power deman380V/3p/50HZ

2. Raw material PPPE

3. Product specificationWidth:1200mmThickness:0.5mm3.0mmAdjustable

4. Extrusion output350kg/h

5Compressed air0.4-0.5Mpa

6. Circulating cooling water15℃-30℃   80L/min

Machine features:

1. High efficiency: The capacity of this extrusion system is higher than the other domestic machine.

2. Low consumption: I can save 20% electricity compared with other domestic machine

3. Four core technologies:extrusion systerm,screen changer,mould,roller are our independent research and application technology ,the advantages is this optimize combination is:more testing point, electromechanical integration, double protection.

4. Operating fully embodies the man-machine engineering principle, make functions comprehensive and operation simple

5. Three-roll calender and tractor walk independent, to avoid the interference of other                   Power,which will influence the pressure stability

6. Sheet plastination and wear curve to further ensure the stability of the sheetmaterial

7.      The heating system is made of high quality aluminum heater, stainless heater, invisible single-head heating tube and precise temperature control module,has a characteristic of precise temperature control, fast heating, good heat preservation performance, long life, saving electricity and time, economy and durability

8.      Extrusion system adopt straight association-like transmission,3P frequency conversion control. With a characteristics of fast response,large torque, anti-interference, feedback signal precision and stable performance can reach the international standard

9.      Main frame is fixed by steel structure,the characteristics is convenient installation, to shorten the installation time and overcome the limitations of non moving

10.  Heat shield structure adopt the stainless steel,it has advantages of not rust, not changing color, beautiful appearance, good heat preservation performance, high efficiency and energy saving

11.  In network system adopts hydraulic automatic network control, high sensitivity, automatic constant pressure, increase the diameter to replace the network design and reduce the frequency of net, so as to improve the production efficiency, and ensure no leakage in the process of production materials

12.  Three-roll calender

1. Three-roll Calender adopt 50 # steel and integral wall plate was machining precise, it can be smooth operation and precise concentricity and roller is not to beat in high speed production.To Guarantee the three-roller plate on compressive strength and improve the plate making precision

2. The water cycle structure in roll has second layer spiral tank inside,to make water distribution evenly,improve and speed up the water flow rate, high pressure and constant pressure. Pressure can reach range of 8 kg to 10 kg, To reduce the scale inside the cylinder greatly, make quick heat transfer, all point to ensure that the roll surface temperature uniformity, reducing temperature difference, guarantee the uniformity of calender forming of the finished products.

13.   Traction machine

1. Roller is equipped with Pulling up and down the guide and it is adjustable, its can adjust sheet in production through the guide roll position, not running wide smooth conveying

2.  According to the requirements of the sheet width, Cutter device can equip 1-15 cutting knives, distance between arbitrary  is adjustable,to ensure the consistency on both sides of the specifications of the product

3.Rolling device adopt separate friction device, can make the winding independent and to be comfortable and neat

14.  Rear cutting machine

15.   It adopt Germany's Siemens programmer control circuit, has strong stability, fast seed slicing, smooth transmission, accurate length arbitrarily change set length requirements, and is equipped with a set length measurement alarm function, etc.

16.  Product conveyor

   It adopt wear resistance, skid resistance good matte rubber materials, transmission part   equipped with precise motor and reduce noise and make transmission smooth.etc

Machine parameters

No

ITEM

Title

Parameters

Remarks

1

Host Device

Screw Diameter

120mm

Screw diameter ratio

135

barrel screw material

38GrMoAlA

Screw rotation speed

10-50 r/min

Screw nitriding depth

0.4mm-0.6mm

Screw nitride hardness

≥HV740

Barrel nitriding depth

0.5mm-0.7mm

Barrel nitriding hardness

≥HV920

screw surface hard chromium plating

≥Level 8

screw arris surface roughness

0.4 um

Barrel inner surface roughness

0.8 um

Mould head width

1400 mmAdjustable

Mould head temperature zone

7

Mould head material

50CrMo superior alloy steel

Hydraulic fast in network

150mm

Temperature Control

temperature-controlled meter

MT-72

Gear case

315 type Speed transducer

No.

Items

Title

Parameters

Remarks

Main motor power

110kw/6grade

Main motor frequency converter

110kw

The host transmission method

Pulley connection

Extruder Capacity

350kg/h

Sheet thickness

0.5mm -3.0mm

Sheet thickness error

±0.01mm

International standard

-

 Product Width

1200 mm

Production rate

1-30m/min

2

Three-roll pressure  device

Roller pressure device

Turbo boost type

Single/linkage

Roller arrangement

Upright

Roller Diamter

¢400mm

Roll surface length

1500 mm

Roll in-out water

1.5 Cun

Roll water power

1.5kw

Roller motor frequency converter

1.5kw

Baseplate hoisting device

Electric adjustable

No.

ITEMS

Title

Parameters

Remarks

3

Three- roll water cycle device

cistern

stainless steel3 pc

Water pump power

0.75kw

Temperature control

temperature-controlled meter

MT-722 pc

Heating tube

4kw2 pc

4

Tractor device

160×1500mmSolid silica gel traction roll

2 bar

Cutting tool rest

Slicer 20 pcs

Pinching motor power

1.5kw

No.

Items

Title

parameters

Remarks

Pinch motor frequency converter

1.5kw

5

Cutting device

Slicing machine

1 set

Length meter

1 set

proximity switch

1 pc

6

Conveyer device

Transmission frame

1 set

Transmission motor

        1.5 kw 1 set

Speed reducer

1 set

rubber conveyer belt

1300mm 1 set

Machine photo

Product photo:

 

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